
過(guo)濾(lv)(lv)(lv)(lv)技術是(shi)使液體通過(guo)一定的(de)過(guo)濾(lv)(lv)(lv)(lv)介質(如(ru)石(shi)英砂濾(lv)(lv)(lv)(lv)料(liao)、核桃殼濾(lv)(lv)(lv)(lv)料(liao)、改(gai)性纖維球濾(lv)(lv)(lv)(lv)料(liao)、膜等(deng))時(shi),把所含的(de)固(gu)體顆粒或有害物質分離出來(lai)的(de)一種(zhong)技術,過(guo)濾(lv)(lv)(lv)(lv)工藝(yi)是(shi)污水處理中(zhong)的(de)重要(yao)環節。其工作(zuo)機理是(shi)采用過(guo)濾(lv)(lv)(lv)(lv)方式去除污水中(zhong)的(de)雜(za)質的(de)過(guo)程是(shi)一個復(fu)雜(za)而又多種(zhong)機理共同(tong)作(zuo)用的(de)結果,從性質分為吸附、絮凝、沉淀、截流(liu)(也(ye)稱篩濾(lv)(lv)(lv)(lv))等(deng)作(zuo)用。
在油田使用的過濾器盡管五(wu)花八(ba)門,但(dan)按過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)機理對(dui)其(qi)結構特點進行(xing)分析主要(yao)(yao)涉及(ji)濾(lv)(lv)(lv)(lv)(lv)層(ceng)厚度、孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)大(da)小和孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)狀(zhuang)態。過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)的(de)(de)(de)(de)(de)工(gong)作(zuo)機理是以(yi)(yi)篩除作(zuo)用(yong)為(wei)主還是以(yi)(yi)吸(xi)附(fu)(fu)作(zuo)用(yong)為(wei)主取(qu)決于(yu)(yu)濾(lv)(lv)(lv)(lv)(lv)層(ceng)的(de)(de)(de)(de)(de)厚度。濾(lv)(lv)(lv)(lv)(lv)層(ceng)相對(dui)較(jiao)薄的(de)(de)(de)(de)(de)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)主要(yao)(yao)是篩除作(zuo)用(yong);而濾(lv)(lv)(lv)(lv)(lv)層(ceng)較(jiao)厚的(de)(de)(de)(de)(de)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)則(ze)以(yi)(yi)吸(xi)附(fu)(fu)作(zuo)用(yong)為(wei)主。過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)的(de)(de)(de)(de)(de)精度取(qu)決于(yu)(yu)濾(lv)(lv)(lv)(lv)(lv)層(ceng)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)的(de)(de)(de)(de)(de)大(da)小,但(dan)在(zai)(zai)同樣大(da)小孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)的(de)(de)(de)(de)(de)情況下,吸(xi)附(fu)(fu)作(zuo)用(yong)的(de)(de)(de)(de)(de)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)精度遠大(da)于(yu)(yu)篩除作(zuo)用(yong),因此(ci)在(zai)(zai)油(you)田以(yi)(yi)吸(xi)附(fu)(fu)作(zuo)用(yong)為(wei)主的(de)(de)(de)(de)(de)深床過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)實際應用(yong)得(de)較(jiao)多(duo)(duo)。但(dan)以(yi)(yi)吸(xi)附(fu)(fu)作(zuo)用(yong)為(wei)主的(de)(de)(de)(de)(de)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)反(fan)洗較(jiao)難(nan),脫(tuo)附(fu)(fu)是這(zhe)種(zhong)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)反(fan)洗的(de)(de)(de)(de)(de)關鍵,既取(qu)決于(yu)(yu)濾(lv)(lv)(lv)(lv)(lv)材對(dui)懸浮物的(de)(de)(de)(de)(de)吸(xi)附(fu)(fu)強度,也取(qu)決于(yu)(yu)濾(lv)(lv)(lv)(lv)(lv)層(ceng)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)的(de)(de)(de)(de)(de)大(da)小。如(ru)果(guo)把濾(lv)(lv)(lv)(lv)(lv)層(ceng)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)狀(zhuang)態在(zai)(zai)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)時(shi)(shi)與反(fan)洗時(shi)(shi)保持不變的(de)(de)(de)(de)(de)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)稱(cheng)為(wei)固(gu)定(ding)(ding)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi), 而把在(zai)(zai)反(fan)洗時(shi)(shi)能改(gai)變過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)時(shi)(shi)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)狀(zhuang)態的(de)(de)(de)(de)(de)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)稱(cheng)為(wei)非固(gu)定(ding)(ding)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi),則(ze)固(gu)定(ding)(ding)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)的(de)(de)(de)(de)(de)反(fan)洗要(yao)(yao)比非固(gu)定(ding)(ding)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)困(kun)(kun)難(nan)得(de)多(duo)(duo)。由(you)于(yu)(yu)水中含的(de)(de)(de)(de)(de)油(you)對(dui)大(da)多(duo)(duo)數(shu)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)介質的(de)(de)(de)(de)(de)吸(xi)附(fu)(fu)強度都很大(da),在(zai)(zai)固(gu)定(ding)(ding)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)中脫(tuo)附(fu)(fu)非常(chang)困(kun)(kun)難(nan),所以(yi)(yi)固(gu)定(ding)(ding)孔(kong)(kong)(kong)(kong)隙(xi)(xi)(xi)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)一般說來不適合(he)含油(you)采出水的(de)(de)(de)(de)(de)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)。現對(dui)油(you)田使用(yong)的(de)(de)(de)(de)(de)三(san)種(zhong)常(chang)見(jian)的(de)(de)(de)(de)(de)過(guo)(guo)(guo)(guo)(guo)(guo)濾(lv)(lv)(lv)(lv)(lv)器(qi)(qi)(qi)(qi)分析如(ru)下:
1.石英砂(sha)過(guo)濾(lv)(lv)(lv)器(qi)(qi):這是(shi)一種(zhong)典型(xing)的(de)(de)(de)(de)深床過(guo)濾(lv)(lv)(lv)器(qi)(qi),其結構特點(dian)是(shi)濾(lv)(lv)(lv)層較(jiao)(jiao)厚(hou), 過(guo)濾(lv)(lv)(lv)介質(zhi)石英砂(sha)的(de)(de)(de)(de)密度較(jiao)(jiao)大,濾(lv)(lv)(lv)床比(bi)較(jiao)(jiao)穩定。石英砂(sha)過(guo)濾(lv)(lv)(lv)器(qi)(qi)工作的(de)(de)(de)(de)機理主要(yao)是(shi)吸(xi)附作用,而篩(shai)除作用是(shi)次(ci)要(yao)的(de)(de)(de)(de)。由于(yu)濾(lv)(lv)(lv)床在反(fan)沖(chong)洗(xi)時(shi)(shi)是(shi)固(gu)定的(de)(de)(de)(de),屬于(yu)固(gu)定孔隙過(guo)濾(lv)(lv)(lv)器(qi)(qi),被(bei)吸(xi)附在濾(lv)(lv)(lv)層中的(de)(de)(de)(de)微小顆(ke)粒(li)脫(tuo)附比(bi)較(jiao)(jiao)困難,因此(ci)用反(fan)洗(xi)來恢復過(guo)濾(lv)(lv)(lv)性(xing)能(neng)的(de)(de)(de)(de)效果(guo)有限,使用一段時(shi)(shi)間后過(guo)濾(lv)(lv)(lv)性(xing)能(neng)會嚴重(zhong)下降,往往需要(yao)更換濾(lv)(lv)(lv)料(liao)。這種(zhong)過(guo)濾(lv)(lv)(lv)器(qi)(qi)一般(ban)應用在對水(shui)質(zhi)要(yao)求相對不高的(de)(de)(de)(de)清水(shui)過(guo)濾(lv)(lv)(lv)。
2.輕質(zhi)濾(lv)(lv)(lv)料(liao)(liao)過(guo)(guo)濾(lv)(lv)(lv)器(qi):油田使用(yong)的(de)(de)輕質(zhi)濾(lv)(lv)(lv)料(liao)(liao)過(guo)(guo)濾(lv)(lv)(lv)器(qi)主要是(shi)核(he)桃殼(ke)過(guo)(guo)濾(lv)(lv)(lv)器(qi),這種(zhong)(zhong)過(guo)(guo)濾(lv)(lv)(lv)器(qi)的(de)(de)基本結構(gou)和過(guo)(guo)濾(lv)(lv)(lv)原理(li)與石英砂過(guo)(guo)濾(lv)(lv)(lv)器(qi)相同,區別(bie)是(shi)作(zuo)為濾(lv)(lv)(lv)料(liao)(liao)的(de)(de)核(he)桃殼(ke)的(de)(de)密度較(jiao)小(xiao),一般在(zai)1.2 g/cm 左右。由于濾(lv)(lv)(lv)料(liao)(liao)較(jiao)輕,反(fan)沖(chong)洗時在(zai)水流作(zuo)用(yong)下濾(lv)(lv)(lv)層成為沸騰床,由濾(lv)(lv)(lv)料(liao)(liao)間隙形成的(de)(de)微孔被解(jie)除,吸附的(de)(de)懸(xuan)浮物(wu)得(de)以脫附。因(yin)此(ci),這種(zhong)(zhong)過(guo)(guo)濾(lv)(lv)(lv)器(qi)屬于非(fei)固(gu)定孔隙過(guo)(guo)濾(lv)(lv)(lv)器(qi),反(fan)洗再生能力較(jiao)強(qiang),過(guo)(guo)濾(lv)(lv)(lv)性能穩定,適合于中高滲透(tou)率地層水質(zhi)要求的(de)(de)采出水過(guo)(guo)濾(lv)(lv)(lv) 。
3.微(wei)孔(kong)陶(tao)瓷過(guo)(guo)濾(lv)(lv)器:這(zhe)種(zhong)(zhong)過(guo)(guo)濾(lv)(lv)器的(de)(de)(de)(de)過(guo)(guo)濾(lv)(lv)原件是燒結而成的(de)(de)(de)(de)多孔(kong)陶(tao)瓷管(guan),它(ta)的(de)(de)(de)(de)本(ben)體既作(zuo)為濾(lv)(lv)層(ceng)也作(zuo)為承托(tuo)層(ceng)。這(zhe)種(zhong)(zhong)過(guo)(guo)濾(lv)(lv)介質的(de)(de)(de)(de)特點是孔(kong)隙均勻(yun)且穩定,對(dui)較大的(de)(de)(de)(de)懸浮物(wu)有(you)篩除(chu)作(zuo)用,而對(dui)較小的(de)(de)(de)(de)懸浮物(wu)有(you)吸附(fu)作(zuo)用。反(fan)(fan)(fan)沖洗(xi)(xi)是通過(guo)(guo)逆向流(liu)和(he)橫向流(liu)對(dui)過(guo)(guo)濾(lv)(lv)介質進行沖刷(shua),對(dui)篩除(chu)物(wu)的(de)(de)(de)(de)清(qing)(qing)除(chu)效果較好,而對(dui)吸附(fu)物(wu)的(de)(de)(de)(de)清(qing)(qing)除(chu)效果則不(bu)明顯, 因而容易(yi)造成堵塞(sai)。這(zhe)種(zhong)(zhong)過(guo)(guo)濾(lv)(lv)器適合中等滲透(tou)率地層(ceng)水(shui)質的(de)(de)(de)(de)清(qing)(qing)水(shui)過(guo)(guo)濾(lv)(lv)。用于含油的(de)(de)(de)(de)采(cai)出水(shui)過(guo)(guo)濾(lv)(lv)時,過(guo)(guo)濾(lv)(lv)原件的(de)(de)(de)(de)反(fan)(fan)(fan)洗(xi)(xi)再生比(bi)較困難(nan),需要加人清(qing)(qing)洗(xi)(xi)劑并采(cai)用氣吹等辦法,反(fan)(fan)(fan)洗(xi)(xi)工(gong)藝非(fei)常復雜。
